{"input":{"q":"Palletize 40 lb food cases at 12 cases per minute","edited":"","rate":"12","weight":"40","height":""},"supported":true,"message":"These reports can inform your supplier shortlist. They do not establish that a system fits your line. Compare the conditions and take the open questions to suppliers.","method":"palletizing-search-v1","notes":["Only explicit rates, weights and heights are compared. Check the fields below. Other conditions remain in your brief and need review."],"requirements":{"cases_per_minute":12.0,"case_weight_lb":40.0,"pallet_height_in":null},"cases":[{"id":"pal-bobs-red-mill-926549f3-57a2-4a41-8bbd-58ad97747654","key":"bobs-red-mill","title":"Bob's Red Mill","system":"UR20","source":{"snapshot_id":"snap-886deab4b538c1098205c680","url":"https://www.universal-robots.com/case-stories/bobs-red-mill/","publisher":"Universal Robots","role":"robot_vendor","retrieved_at":"2026-09-26T19:49:52.405256957+00:00","content_hash":"ecc4830a5b4f7840aa2a91d22136f0e2cf4ffd67b6fb5e6ca551cb932f160e0e"},"fields":[{"key":"available_payload","label":"Payload left for products","state":"unknown","claims":[]},{"key":"capacity_rate","label":"Stated capacity","state":"explicit","claims":[{"id":"0f9c4dec-d391-4f33-b3b1-4ebbd614647d","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":{"max":14.0,"min":14.0,"native":"14 cases a minute","unit":"cases/min"}}]},{"key":"case_weight","label":"Weight per case","state":"explicit","claims":[{"id":"2d7c760c-4208-4877-acbb-dcf34fd398e6","subject":"Bob’s Red Mill","passage":"- Palletizing boxes of whole grain products weighing 4-10lbs (1.8kg – 4.5kg) each","value":{"max":10.0,"min":4.0,"native":"4-10lbs","unit":"lb"}}]},{"key":"collaborative_cycles","label":"Trips in collaborative mode","state":"unknown","claims":[]},{"key":"current_line_rate","label":"Current line demand","state":"explicit","claims":[{"id":"e6597525-424a-448b-a014-1feec906bba0","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":{"max":8.0,"min":7.0,"native":"7-8 cases per minute","unit":"cases/min"}}]},{"key":"deployment","label":"Installation","state":"explicit","claims":[{"id":"f399f093-5252-4906-8662-6dfeee1dfb5b","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs."}]},{"key":"dunnage","label":"Slip sheets and dunnage","state":"explicit","claims":[{"id":"5cb27fa9-ea0d-4ab9-a8db-edc2d7f2e7b1","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs."}]},{"key":"formats","label":"Pack formats and patterns","state":"unknown","claims":[]},{"key":"freezer","label":"Freezer conditions","state":"unknown","claims":[]},{"key":"handling","label":"Tool and pick method","state":"unknown","claims":[]},{"key":"pallet_height","label":"Loaded pallet height","state":"explicit","claims":[{"id":"022156c1-cb07-4256-a616-c23a6fa2d0ba","subject":"Bob’s Red Mill","passage":"Though he had expected a bigger cobot, Nick Chow was taken aback when he first looked up at the outstretched UR20 arm, delivering a 1750mm (68.9in) reach capacity. “I was surprised! It's a hefty cobot that gave us confidence it would be robust enough to keep up,” he says, emphasizing how the added reach also eliminates the need for a vertical 7th axis lift column, commonly used in smaller cobot palletizers to move the cobot arm up and down: “At 81in, our pallets are a little taller than average, but the UR20 allows us to easily reach the back corners without us having to first elevate the cobot arm up with a 7th axis, which would eat into our rate. Now we can just quickly move into position.”","value":{"max":81.0,"min":81.0,"native":"81in","unit":"in"}}]},{"key":"protected_cycles","label":"Trips with added guarding","state":"unknown","claims":[]},{"key":"reach","label":"Arm reach","state":"explicit","claims":[{"id":"2ef9b3f5-e60f-4e47-aeae-30127a7f45f4","subject":"Bob’s Red Mill","passage":"Though he had expected a bigger cobot, Nick Chow was taken aback when he first looked up at the outstretched UR20 arm, delivering a 1750mm (68.9in) reach capacity. “I was surprised! It's a hefty cobot that gave us confidence it would be robust enough to keep up,” he says, emphasizing how the added reach also eliminates the need for a vertical 7th axis lift column, commonly used in smaller cobot palletizers to move the cobot arm up and down: “At 81in, our pallets are a little taller than average, but the UR20 allows us to easily reach the back corners without us having to first elevate the cobot arm up with a 7th axis, which would eat into our rate. Now we can just quickly move into position.”","value":{"max":1750.0,"min":1750.0,"native":"1750mm","unit":"mm"}}]},{"key":"reported_rate","label":"Reported production rate","state":"unknown","claims":[]},{"key":"robot_payload","label":"Robot payload rating","state":"explicit","claims":[{"id":"cb02d640-f340-4bec-ba7e-1b64547ea207","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":{"max":20.0,"min":20.0,"native":"20kg","unit":"kg"}}]},{"key":"safety","label":"Safety and operating mode","state":"explicit","claims":[{"id":"ec76adc1-01c3-44c6-81be-fc8d69e4e36e","subject":"Bob’s Red Mill","passage":"The miniPAL+ is caged on three sides with a small opening for the infeed conveyor on the back. The wide-open front allows interaction with the cell; whenever a worker or a forklift enters the cobot’s work envelope, the motion is detected by an area scanner that slows the cobot down to 10% speed from 2500mm/second to 250mm/second. In case of collision with the UR20, the cobot’s built-in force and power sensors immediately stop the cobot, preventing injury.","value":"The miniPAL+ is caged on three sides with a small opening for the infeed conveyor on the back. The wide-open front allows interaction with the cell; whenever a worker or a forklift enters the cobot’s work envelope, the motion is detected by an area scanner that slows the cobot down to 10% speed from 2500mm/second to 250mm/second. In case of collision with the UR20, the cobot’s built-in force and power sensors immediately stop the cobot, preventing injury."}]},{"key":"system","label":"Robot model","state":"explicit","claims":[{"id":"9ac21993-067b-4bfc-9093-f347e475f57c","subject":"Bob’s Red Mill","passage":"Watch how Bob’s Red Mill deployed the UR20 cobot-powered miniPAL+ palletizer from Columbia/Okura","value":"UR20"}]},{"key":"target_rate","label":"Customer target","state":"explicit","claims":[{"id":"6fa8e366-208a-4ea2-abe3-e7b9649e1b32","subject":"Bob’s Red Mill","passage":"When the miniPAL+ hit the production floor at Bob’s Red Mill, it just took a couple of hours to unbox and bolt everything together. “Compared to the week-long installation of a traditional industrial robot, the UR20 implementation is much quicker,” remarks Chow, who will have the miniPAL+ handle up to 14 cases a minute. “Our current production requires 7-8 cases per minute, but we are aiming for a 10-12 case rate, so with 14 case per minute capacity, we can also account for the time it takes to add slip sheets in between each layer and allow the cobot to catch up if needed,” he says, adding how the UR20’s 20kg (44.1lbs) payload enables the company to double-pick boxes that each weigh between 4-10lbs.","value":{"max":12.0,"min":10.0,"native":"10-12 case rate","unit":"cases/min"}}]},{"key":"tool_weight","label":"Tool weight","state":"unknown","claims":[]},{"key":"washdown","label":"Washdown","state":"unknown","claims":[]}],"dimensions":[{"key":"rate","label":"Production rate","state":"unknown","detail":"This is a customer target. Robot trips and cases per minute are different measures; achieved case throughput is not established.","claim_ids":["0f9c4dec-d391-4f33-b3b1-4ebbd614647d","6fa8e366-208a-4ea2-abe3-e7b9649e1b32"],"supplier_question":"Can the complete cell sustain our required rate with our case weight, sheet handling and pallet changes?"},{"key":"case_weight","label":"Case weight","state":"conflicting","detail":"The source describes lighter cases. Its reported rate does not establish performance with this heavier load.","claim_ids":["2d7c760c-4208-4877-acbb-dcf34fd398e6"],"supplier_question":"Can the tool handle our specified case weight, including shape, strength and centre of mass?"},{"key":"payload","label":"Tool and pick load","state":"unknown","detail":"The robot rating is stated, but the tool's weight is missing. The payload left for cases is unknown.","claim_ids":["cb02d640-f340-4bec-ba7e-1b64547ea207"],"supplier_question":"What is the total moving load, including the tool, all cases in a pick and any slip sheet?"},{"key":"height","label":"Pallet height and reach","state":"unknown","detail":"You have not specified this requirement. Add it above to compare.","claim_ids":["022156c1-cb07-4256-a616-c23a6fa2d0ba","2ef9b3f5-e60f-4e47-aeae-30127a7f45f4"],"supplier_question":"Can the robot reach every position on our specified pallet with the full tool and load?"},{"key":"mode","label":"Operating mode","state":"unknown","detail":"The source describes safety arrangements. Confirm that the quoted rate uses the same operating mode and layout as your project.","claim_ids":["ec76adc1-01c3-44c6-81be-fc8d69e4e36e"],"supplier_question":"Which guarding and operator access arrangements are needed at the quoted rate?"},{"key":"dunnage","label":"Slip sheets","state":"matched","detail":"The source discusses sheet or dunnage handling. Confirm sheet material and the effect on the full-cycle rate.","claim_ids":["5cb27fa9-ea0d-4ab9-a8db-edc2d7f2e7b1"],"supplier_question":"Can the quoted rate include picking and placing slip sheets between layers?"},{"key":"formats","label":"Pack formats","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":[],"supplier_question":"Which case sizes and pallet patterns have been tested, and how long does a changeover take?"}],"computed_fact_id":""},{"id":"pal-kanpak-71494008-669d-419b-8046-2dbb091d2c30","key":"kanpak","title":"KanPak","system":"M-410iC","source":{"snapshot_id":"snap-a382398ae2d7461aaf8e1f06","url":"https://acieta.com/stories/kanpak","publisher":"Acieta","role":"integrator","retrieved_at":"2026-09-26T19:49:55.076826540+00:00","content_hash":"764383c8186e027a58e854e5ef82b164bb19e12c595018d7bdf51011d54451b9"},"fields":[{"key":"available_payload","label":"Payload left for products","state":"unknown","claims":[]},{"key":"capacity_rate","label":"Stated capacity","state":"unknown","claims":[]},{"key":"case_weight","label":"Weight per case","state":"explicit","claims":[{"id":"0fd1f672-12f4-4ceb-96e9-5676842f95ce","subject":"KanPak","passage":"Acieta designed a robotic palletizing system for KanPak that handles 41 lb cases at 12 cases per minute. They system features a custom EOAT managing both cases and dunnage across two pallet build locations and integrated stretch wrapping in a single end-of-line cell.","value":{"max":41.0,"min":41.0,"native":"41 lb","unit":"lb"}}]},{"key":"collaborative_cycles","label":"Trips in collaborative mode","state":"unknown","claims":[]},{"key":"current_line_rate","label":"Current line demand","state":"unknown","claims":[]},{"key":"deployment","label":"Installation","state":"explicit","claims":[{"id":"b221735b-818a-4862-ac2e-7cd2d8281873","subject":"KanPak","passage":"Acieta designed a robotic palletizing system for KanPak that handles 41 lb cases at 12 cases per minute. They system features a custom EOAT managing both cases and dunnage across two pallet build locations and integrated stretch wrapping in a single end-of-line cell.","value":"Acieta designed a robotic palletizing system for KanPak that handles 41 lb cases at 12 cases per minute. They system features a custom EOAT managing both cases and dunnage across two pallet build locations and integrated stretch wrapping in a single end-of-line cell."}]},{"key":"dunnage","label":"Slip sheets and dunnage","state":"explicit","claims":[{"id":"74490e28-967d-4443-94b1-254148325f21","subject":"KanPak","passage":"- #### Robotic Handling A FANUC M-410iC palletizing robot provides the speed, payload capacity, and reach needed to handle 41 lb cases at sustained production rates across dual pallet build locations.\n- #### Zoned Clamping EOAT Custom end-of-arm tooling with independently controlled clamping zones secures cases of varying sizes and configurations firmly during high-speed palletizing without damage to product or packaging.\n- #### Underside Support Support flanges on the EOAT stabilize heavy cases during transfer and placement, preventing shifting and ensuring consistent, accurate stack placement on every cycle.\n- #### Cases + Dunnage A single multipurpose EOAT handles both product cases and dunnage layers without tooling changes, keeping the cell running continuously through full pallet builds.\n- #### Dual Pallet Build Two simultaneous pallet build positions allow the system to palletize different products at the same time, maximizing throughput and cell utilization across KanPak's product range.\n- #### Integrated Stretch Wrapping Automated stretch wrapping is integrated into the end-of-line cell, applying consistent film tension and wrap patterns to completed pallets without a separate manual wrapping operation.","value":"- #### Robotic Handling A FANUC M-410iC palletizing robot provides the speed, payload capacity, and reach needed to handle 41 lb cases at sustained production rates across dual pallet build locations.\n- #### Zoned Clamping EOAT Custom end-of-arm tooling with independently controlled clamping zones secures cases of varying sizes and configurations firmly during high-speed palletizing without damage to product or packaging.\n- #### Underside Support Support flanges on the EOAT stabilize heavy cases during transfer and placement, preventing shifting and ensuring consistent, accurate stack placement on every cycle.\n- #### Cases + Dunnage A single multipurpose EOAT handles both product cases and dunnage layers without tooling changes, keeping the cell running continuously through full pallet builds.\n- #### Dual Pallet Build Two simultaneous pallet build positions allow the system to palletize different products at the same time, maximizing throughput and cell utilization across KanPak's product range.\n- #### Integrated Stretch Wrapping Automated stretch wrapping is integrated into the end-of-line cell, applying consistent film tension and wrap patterns to completed pallets without a separate manual wrapping operation."}]},{"key":"formats","label":"Pack formats and patterns","state":"unknown","claims":[]},{"key":"freezer","label":"Freezer conditions","state":"unknown","claims":[]},{"key":"handling","label":"Tool and pick method","state":"explicit","claims":[{"id":"d9abbb54-7f10-40eb-9de6-b6d3d3a77584","subject":"KanPak","passage":"- #### Robotic Handling A FANUC M-410iC palletizing robot provides the speed, payload capacity, and reach needed to handle 41 lb cases at sustained production rates across dual pallet build locations.\n- #### Zoned Clamping EOAT Custom end-of-arm tooling with independently controlled clamping zones secures cases of varying sizes and configurations firmly during high-speed palletizing without damage to product or packaging.\n- #### Underside Support Support flanges on the EOAT stabilize heavy cases during transfer and placement, preventing shifting and ensuring consistent, accurate stack placement on every cycle.\n- #### Cases + Dunnage A single multipurpose EOAT handles both product cases and dunnage layers without tooling changes, keeping the cell running continuously through full pallet builds.\n- #### Dual Pallet Build Two simultaneous pallet build positions allow the system to palletize different products at the same time, maximizing throughput and cell utilization across KanPak's product range.\n- #### Integrated Stretch Wrapping Automated stretch wrapping is integrated into the end-of-line cell, applying consistent film tension and wrap patterns to completed pallets without a separate manual wrapping operation.","value":"- #### Robotic Handling A FANUC M-410iC palletizing robot provides the speed, payload capacity, and reach needed to handle 41 lb cases at sustained production rates across dual pallet build locations.\n- #### Zoned Clamping EOAT Custom end-of-arm tooling with independently controlled clamping zones secures cases of varying sizes and configurations firmly during high-speed palletizing without damage to product or packaging.\n- #### Underside Support Support flanges on the EOAT stabilize heavy cases during transfer and placement, preventing shifting and ensuring consistent, accurate stack placement on every cycle.\n- #### Cases + Dunnage A single multipurpose EOAT handles both product cases and dunnage layers without tooling changes, keeping the cell running continuously through full pallet builds.\n- #### Dual Pallet Build Two simultaneous pallet build positions allow the system to palletize different products at the same time, maximizing throughput and cell utilization across KanPak's product range.\n- #### Integrated Stretch Wrapping Automated stretch wrapping is integrated into the end-of-line cell, applying consistent film tension and wrap patterns to completed pallets without a separate manual wrapping operation."}]},{"key":"pallet_height","label":"Loaded pallet height","state":"unknown","claims":[]},{"key":"protected_cycles","label":"Trips with added guarding","state":"unknown","claims":[]},{"key":"reach","label":"Arm reach","state":"unknown","claims":[]},{"key":"reported_rate","label":"Reported production rate","state":"explicit","claims":[{"id":"a44bed31-9092-4bc6-ac18-9e1a3a26138d","subject":"KanPak","passage":"Acieta designed a robotic palletizing system for KanPak that handles 41 lb cases at 12 cases per minute. They system features a custom EOAT managing both cases and dunnage across two pallet build locations and integrated stretch wrapping in a single end-of-line cell.","value":{"max":12.0,"min":12.0,"native":"12 cases per minute","unit":"cases/min"}}]},{"key":"robot_payload","label":"Robot payload rating","state":"unknown","claims":[]},{"key":"safety","label":"Safety and operating mode","state":"unknown","claims":[]},{"key":"system","label":"Robot model","state":"explicit","claims":[{"id":"172eb971-5385-4354-b644-2aa615bdc96f","subject":"KanPak","passage":"- #### Robotic Handling A FANUC M-410iC palletizing robot provides the speed, payload capacity, and reach needed to handle 41 lb cases at sustained production rates across dual pallet build locations.\n- #### Zoned Clamping EOAT Custom end-of-arm tooling with independently controlled clamping zones secures cases of varying sizes and configurations firmly during high-speed palletizing without damage to product or packaging.\n- #### Underside Support Support flanges on the EOAT stabilize heavy cases during transfer and placement, preventing shifting and ensuring consistent, accurate stack placement on every cycle.\n- #### Cases + Dunnage A single multipurpose EOAT handles both product cases and dunnage layers without tooling changes, keeping the cell running continuously through full pallet builds.\n- #### Dual Pallet Build Two simultaneous pallet build positions allow the system to palletize different products at the same time, maximizing throughput and cell utilization across KanPak's product range.\n- #### Integrated Stretch Wrapping Automated stretch wrapping is integrated into the end-of-line cell, applying consistent film tension and wrap patterns to completed pallets without a separate manual wrapping operation.","value":"M-410iC"}]},{"key":"target_rate","label":"Customer target","state":"unknown","claims":[]},{"key":"tool_weight","label":"Tool weight","state":"unknown","claims":[]},{"key":"washdown","label":"Washdown","state":"unknown","claims":[]}],"dimensions":[{"key":"rate","label":"Production rate","state":"matched","detail":"The reported production rate meets this target, under the source's stated conditions.","claim_ids":["a44bed31-9092-4bc6-ac18-9e1a3a26138d"],"supplier_question":"Can the complete cell sustain our required rate with our case weight, sheet handling and pallet changes?"},{"key":"case_weight","label":"Case weight","state":"matched","detail":"The source reports handling cases at least as heavy as the example case. Grip and pack shape still need checking.","claim_ids":["0fd1f672-12f4-4ceb-96e9-5676842f95ce"],"supplier_question":"Can the tool handle our specified case weight, including shape, strength and centre of mass?"},{"key":"payload","label":"Tool and pick load","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":["d9abbb54-7f10-40eb-9de6-b6d3d3a77584"],"supplier_question":"What is the total moving load, including the tool, all cases in a pick and any slip sheet?"},{"key":"height","label":"Pallet height and reach","state":"unknown","detail":"You have not specified this requirement. Add it above to compare.","claim_ids":[],"supplier_question":"Can the robot reach every position on our specified pallet with the full tool and load?"},{"key":"mode","label":"Operating mode","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":[],"supplier_question":"Which guarding and operator access arrangements are needed at the quoted rate?"},{"key":"dunnage","label":"Slip sheets","state":"matched","detail":"The source discusses sheet or dunnage handling. Confirm sheet material and the effect on the full-cycle rate.","claim_ids":["74490e28-967d-4443-94b1-254148325f21"],"supplier_question":"Can the quoted rate include picking and placing slip sheets between layers?"},{"key":"formats","label":"Pack formats","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":[],"supplier_question":"Which case sizes and pallet patterns have been tested, and how long does a changeover take?"}],"computed_fact_id":""},{"id":"pal-mesh-food-723db637-e340-461a-94b1-43e95fed238d","key":"mesh-food","title":"Food palletizing at MESH","system":"CRX-25iA","source":{"snapshot_id":"snap-9eb0ea96922e9692ec07d6f0","url":"https://meshautomationinc.com/case_studies/cobot-palletizing-of-food-products/","publisher":"MESH Automation","role":"integrator","retrieved_at":"2026-09-26T19:49:57.204527274+00:00","content_hash":"681b0c8d81c1ce42ecce06966f4bb8da1798c305e42ce42c15e90d90b6ec6b87"},"fields":[{"key":"available_payload","label":"Payload left for products","state":"explicit","claims":[{"id":"ef0468d3-fa13-4133-bce1-ca12d0048a6c","subject":"MESH Automation","passage":"To maximize the robot payload for the customer’s product, vacuum picking was chosen as the method to pick the cases. Utilizing two (2) VGP20 vacuum modules with suction cups kept the end-of-arm tool light at only 13 pounds. With 42 pounds of payload available, this allowed MESH flexibility in picking multiple cases per trip when needed for higher throughput products. The infeed conveyor system utilized a pusher to justify boxes to one side before each pickup to ensure they were properly lined up.","value":{"max":42.0,"min":42.0,"native":"42 pounds","unit":"lb"}}]},{"key":"capacity_rate","label":"Stated capacity","state":"unknown","claims":[]},{"key":"case_weight","label":"Weight per case","state":"unknown","claims":[]},{"key":"collaborative_cycles","label":"Trips in collaborative mode","state":"explicit","claims":[{"id":"93f040b5-7d46-4742-b45e-1002395c78c1","subject":"MESH Automation","passage":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute.","value":{"max":5.0,"min":5.0,"native":"5 trips per minute","unit":"trips/min"}}]},{"key":"current_line_rate","label":"Current line demand","state":"unknown","claims":[]},{"key":"deployment","label":"Installation","state":"explicit","claims":[{"id":"9fb2a25d-beb9-42ab-9d23-497234eb7b66","subject":"MESH Automation","passage":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute.","value":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute."}]},{"key":"dunnage","label":"Slip sheets and dunnage","state":"unknown","claims":[]},{"key":"formats","label":"Pack formats and patterns","state":"explicit","claims":[{"id":"397ce88d-1b5f-4406-95ae-20f2ee476efb","subject":"MESH Automation","passage":"- Some products run at a higher cycle rate.\n- Ability to handle multiple stack patterns, including: - Columnar - Alternating layers","value":"- Some products run at a higher cycle rate.\n- Ability to handle multiple stack patterns, including: - Columnar - Alternating layers"}]},{"key":"freezer","label":"Freezer conditions","state":"unknown","claims":[]},{"key":"handling","label":"Tool and pick method","state":"explicit","claims":[{"id":"22925fe8-471f-40f1-a8aa-88536a923644","subject":"MESH Automation","passage":"To maximize the robot payload for the customer’s product, vacuum picking was chosen as the method to pick the cases. Utilizing two (2) VGP20 vacuum modules with suction cups kept the end-of-arm tool light at only 13 pounds. With 42 pounds of payload available, this allowed MESH flexibility in picking multiple cases per trip when needed for higher throughput products. The infeed conveyor system utilized a pusher to justify boxes to one side before each pickup to ensure they were properly lined up.","value":"To maximize the robot payload for the customer’s product, vacuum picking was chosen as the method to pick the cases. Utilizing two (2) VGP20 vacuum modules with suction cups kept the end-of-arm tool light at only 13 pounds. With 42 pounds of payload available, this allowed MESH flexibility in picking multiple cases per trip when needed for higher throughput products. The infeed conveyor system utilized a pusher to justify boxes to one side before each pickup to ensure they were properly lined up."}]},{"key":"pallet_height","label":"Loaded pallet height","state":"unknown","claims":[]},{"key":"protected_cycles","label":"Trips with added guarding","state":"explicit","claims":[{"id":"28373e80-5295-40fe-ba31-8567bbe4e705","subject":"MESH Automation","passage":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute.","value":{"max":7.0,"min":7.0,"native":"7 trips per minute","unit":"trips/min"}}]},{"key":"reach","label":"Arm reach","state":"unknown","claims":[]},{"key":"reported_rate","label":"Reported production rate","state":"unknown","claims":[]},{"key":"robot_payload","label":"Robot payload rating","state":"explicit","claims":[{"id":"3c655b31-a59a-4d06-80e7-adae2835bbb4","subject":"MESH Automation","passage":"Our customer was looking for a system that could palletize cases of food product from 2 production lines at a max rate of 15 cases per minute. Reviewing the information provided by the customer and by doing a robot simulation, a 25Kg payload robot was needed. MESH Automation chose the FANUC CRX-25iA cobot for this application as it provided the right balance of speed, payload, and ease of use.","value":{"max":25.0,"min":25.0,"native":"25Kg","unit":"kg"}}]},{"key":"safety","label":"Safety and operating mode","state":"explicit","claims":[{"id":"8e7ac0e0-33b2-4d3a-bf9e-a6470b10d1ca","subject":"MESH Automation","passage":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute.","value":"Because the customer had some products that needed a higher cycle rate, it would require the CRX-25iA cobot to move faster than cobot speeds. To accommodate this, some safety fencing was needed in conjunction with safety scanners and light curtains. With this added safety, the system was able to achieve 7 trips per minute. In standard cobot mode, it averaged 5 trips per minute."}]},{"key":"system","label":"Robot model","state":"explicit","claims":[{"id":"4d7b8034-8eba-4e6c-ae91-a916f3e3d186","subject":"MESH Automation","passage":"Our customer was looking for a system that could palletize cases of food product from 2 production lines at a max rate of 15 cases per minute. Reviewing the information provided by the customer and by doing a robot simulation, a 25Kg payload robot was needed. MESH Automation chose the FANUC CRX-25iA cobot for this application as it provided the right balance of speed, payload, and ease of use.","value":"CRX-25iA"}]},{"key":"target_rate","label":"Customer target","state":"explicit","claims":[{"id":"b698aedf-9643-4e27-b111-b3cce9b89505","subject":"MESH Automation","passage":"Our customer was looking for a system that could palletize cases of food product from 2 production lines at a max rate of 15 cases per minute. Reviewing the information provided by the customer and by doing a robot simulation, a 25Kg payload robot was needed. MESH Automation chose the FANUC CRX-25iA cobot for this application as it provided the right balance of speed, payload, and ease of use.","value":{"max":15.0,"min":15.0,"native":"15 cases per minute","unit":"cases/min"}}]},{"key":"tool_weight","label":"Tool weight","state":"explicit","claims":[{"id":"484290cb-8e09-404f-b9c6-a5ac8c2bb0b3","subject":"MESH Automation","passage":"To maximize the robot payload for the customer’s product, vacuum picking was chosen as the method to pick the cases. Utilizing two (2) VGP20 vacuum modules with suction cups kept the end-of-arm tool light at only 13 pounds. With 42 pounds of payload available, this allowed MESH flexibility in picking multiple cases per trip when needed for higher throughput products. The infeed conveyor system utilized a pusher to justify boxes to one side before each pickup to ensure they were properly lined up.","value":{"max":13.0,"min":13.0,"native":"13 pounds","unit":"lb"}}]},{"key":"washdown","label":"Washdown","state":"unknown","claims":[]}],"dimensions":[{"key":"rate","label":"Production rate","state":"unknown","detail":"This is a customer target. Robot trips and cases per minute are different measures; achieved case throughput is not established.","claim_ids":["b698aedf-9643-4e27-b111-b3cce9b89505","93f040b5-7d46-4742-b45e-1002395c78c1","28373e80-5295-40fe-ba31-8567bbe4e705"],"supplier_question":"Can the complete cell sustain our required rate with our case weight, sheet handling and pallet changes?"},{"key":"case_weight","label":"Case weight","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":[],"supplier_question":"Can the tool handle our specified case weight, including shape, strength and centre of mass?"},{"key":"payload","label":"Tool and pick load","state":"conflicting","detail":"The reported product payload cannot carry two cases of the requested weight in one pick. A rate that depends on picking several cases needs a new check.","claim_ids":["ef0468d3-fa13-4133-bce1-ca12d0048a6c","3c655b31-a59a-4d06-80e7-adae2835bbb4","484290cb-8e09-404f-b9c6-a5ac8c2bb0b3","22925fe8-471f-40f1-a8aa-88536a923644"],"supplier_question":"What is the total moving load, including the tool, all cases in a pick and any slip sheet?"},{"key":"height","label":"Pallet height and reach","state":"unknown","detail":"You have not specified this requirement. Add it above to compare.","claim_ids":[],"supplier_question":"Can the robot reach every position on our specified pallet with the full tool and load?"},{"key":"mode","label":"Operating mode","state":"unknown","detail":"The source describes safety arrangements. Confirm that the quoted rate uses the same operating mode and layout as your project.","claim_ids":["8e7ac0e0-33b2-4d3a-bf9e-a6470b10d1ca","93f040b5-7d46-4742-b45e-1002395c78c1","28373e80-5295-40fe-ba31-8567bbe4e705"],"supplier_question":"Which guarding and operator access arrangements are needed at the quoted rate?"},{"key":"dunnage","label":"Slip sheets","state":"unknown","detail":"The source does not provide enough detail to compare this requirement.","claim_ids":[],"supplier_question":"Can the quoted rate include picking and placing slip sheets between layers?"},{"key":"formats","label":"Pack formats","state":"matched","detail":"The source describes more than one format or pattern. Your exact packs and changeover time still need checking.","claim_ids":["397ce88d-1b5f-4406-95ae-20f2ee476efb"],"supplier_question":"Which case sizes and pallet patterns have been tested, and how long does a changeover take?"}],"computed_fact_id":""}],"corpus_published_at":"2026-09-27T06:50:18.902831635+00:00","calculation_id":"7e720f194379c6cf8bc7d902e0ab0328c4ac5144e82164276d60fdfb8bea6686","findings":["1 of 3 reports address 12 cases/min. See each report's conditions below.","1 of 3 reports address 40 lb cases. See each report's conditions below."]}